Laser Technologies

ALFlak 200

A robust mobile Nd:YAG laser welding system with 9 kW peak pulse power, extended working reach and programmable movement for precision welding, repair and maintenance.

Summary: The ALFlak 200 is a mobile laser welding machine from ALPHA LASER for precision welding, repair and maintenance of large components, deep moulds and complex workpieces. It uses a 200 W flash-lamp-pumped Nd:YAG laser with 9 kW peak pulse power and 90 J pulse energy, a projecting arm with 1500 mm deflection, and WINLaser 5 programmable movement for seams up to 340 mm.

ALFlak 200 — Open Laser Welding Machine
  • 200 W Average laser power
  • 9 kW Peak pulse power
  • 90 J Pulse energy
  • 1500 mm Arm deflection

Product description

ALFlak 200 is a high-performance mobile laser welding machine developed for demanding industrial welding and repair applications. Its robust construction, projecting laser arm and flexible positioning system allow operators to work comfortably on large components without frequent repositioning.

Powered by a 200 W flash-lamp-pumped Nd:YAG laser, it delivers high peak pulse power for precise welding under visual control. The machine features programmable movement, intuitive touch-screen operation and a multifunctional footswitch for convenient adjustment of laser parameters during welding.

Applications

  • Mould and tool repair
  • Large component welding
  • Industrial maintenance
  • Precision engineering
  • Automotive tooling
  • General repair applications


Features

Robust Machine Construction

A heavy-duty structure provides stability and reliable performance during industrial welding operations, including programmed welding applications.

High-Power Nd:YAG Laser Source

Equipped with a 200 W flash-lamp-pumped Nd:YAG laser source, delivering 9 kW peak pulse power and 90 J pulse energy for demanding precision welding applications.

Extended Working Reach

The projecting laser arm and flexible positioning mechanism allow easy access to large components, deep moulds and difficult-to-reach areas.

Flexible Movement System

Available with a self-propelled caterpillar track or manually movable configuration, providing convenient positioning across different working environments.

Programmable Welding Operations

Supports programmable movement through WINLaser 5 software and teach-in functionality for accurate and repeatable welding operations.

Advanced Touch-Screen Control

An intuitive touch display allows operators to configure laser settings, movement and axis speeds for convenient machine operation.

Multifunctional Footswitch

The patented multifunctional footswitch allows operators to adjust laser parameters during welding without taking their hands away from the workpiece.

Precision Joystick Control

The joystick enables controlled movement and accurate positioning of the laser processing head.

Large Welding Seam Capability

Enables uninterrupted welding seams of up to 340 mm, reducing the need for frequent repositioning and improving working efficiency.

Wide Industrial Applications

Suitable for mould and tool repair, large component welding, industrial maintenance, precision engineering, automotive tooling and general repair applications.

Specifications

ParameterALFlak 200
Laser TypeNd:YAG
Wavelength1064 nm
Average Power200 W
Peak Pulse Power9 kW
Pulse Energy90 J
Pulse Duration0.5–20 ms
Pulse FrequencySingle Pulse–100 Hz
Operating ModesPulsed
Welding Spot Diameter0.2–2.0 mm
Micro Welding Spot0.05–0.5 mm (Optional)
Focusing Objective150 mm
Movement Speed (X, Y, Z)0–25 mm/s
Movement Range (X, Y, Z)340 × 320 × 420 mm
Lowest Working Point200 mm
Highest Working Point1500 mm
Arm Deflection1500 mm
Dimensions (W × D × H)1200 × 1200 × 1100 mm
Weight (With Caterpillar Track)Approx. 850 kg
Weight (Without Caterpillar Track)Approx. 550 kg
Electrical Connection3 × 400 V / 50–60 Hz / 3 × 16 A
Control SoftwareWINLaser 5

Maintenance & care

Follow the manufacturer's recommended maintenance schedule for the laser source, optical components, movement mechanism and control system. Keep the optics and working area clean, inspect electrical connections and mechanical components regularly, and ensure proper operation of the cooling and safety systems as specified by the manufacturer.

May we help?

What type of laser does the ALFlak 200 use?
The ALFlak 200 uses a 200 W flash-lamp-pumped Nd:YAG laser with a wavelength of 1064 nm. It operates in pulsed mode, delivering 9 kW peak pulse power and 90 J pulse energy, with pulse durations from 0.5 to 20 ms and frequencies from single pulse up to 100 Hz.
How long a weld seam can the ALFlak 200 make without repositioning?
The ALFlak 200 can weld uninterrupted seams of up to 340 mm. Its programmable X, Y and Z axes cover a movement range of 340 × 320 × 420 mm at speeds of 0–25 mm/s, which reduces the need to reposition the machine.
Can the ALFlak 200 reach large components and deep moulds?
Yes. The projecting laser arm offers 1500 mm of arm deflection and a working height from 200 mm up to 1500 mm. The machine is available with a self-propelled caterpillar track or as a manually movable version, so it can be brought to large workpieces.
How is the ALFlak 200 programmed and controlled?
Movement is programmed through WINLaser 5 software with teach-in functionality. Operators set laser parameters, movement and axis speeds on the touch display, position the processing head with a precision joystick, and adjust laser parameters during welding using the patented multifunctional footswitch.

More in ALFlak - Mobile Systems

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