ALM 200
A mobile Nd:YAG laser welding system with 200 W average power, 90 J pulse energy, 9 kW peak pulse power and an electrohydraulic laser arm for on-site mould and tool repair.
- 200 W Average laser power
- 9 kW Peak pulse power
- 90 J Pulse energy
- 1064 nm Laser wavelength
Product description
The ALPHA LASER ALM 200 is a mobile Nd:YAG laser welding system designed for flexible welding, mould repair and on-site industrial applications. With an average laser power of 200 W, peak pulse power of 9 kW and pulse energy of 90 J, it supports pulsed laser welding operations across different workpiece geometries.
Its mobile design allows the laser system to be brought directly to the workpiece, reducing the need to dismantle large moulds or components. The electrohydraulically controlled laser arm can be positioned and secured at the required working location. Equipped with joystick operation, a programmable user coordinate control and an air-cooled system, the ALM 200 offers flexibility for industrial welding and repair requirements.
Technical Accessories
- ALFT-HDMI Camera System – Allows the welding process to be displayed on an external monitor. The camera is mounted below the microscope attachment and includes a power supply, HDMI cable and laser connection cable.
- Ergo Wedge (5°–25°) – Allows the microscope binocular to be tilted for improved operator ergonomics.
- Flexible Halogen Bulb – Provides additional lighting for the work area.
- Magnetic Holding Sphere – Enables quick positioning and secure holding of the workpiece in different working positions.
- Perpendicular Objective with LED Ring Light – Provides even, flicker-free illumination of the workpiece. Available with 150 mm or 300 mm focusing objectives.
- Rotary Axis Module – Designed for welding cylindrical components. Supports horizontal-to-vertical rotational positioning and includes a 125 mm chuck with a 24 mm inside diameter.
- Touch Operating Unit for 4-Axis Control – Allows adjustment of four movement axes in semi-automatic mode and triggering of laser pulses. The laser pulse and shielding gas are triggered simultaneously.
- Turn and Tilt Objective – Allows the laser beam to be directed up to 40° from the vertical across a full 360° rotational range. Helps access difficult-to-reach welding areas without repositioning the workpiece.
Industrial Applications
The ALM 200 is suitable for applications where mobility, accessibility and flexible laser welding are required.
- Mould and tool repair
- On-site welding and repair services
- Large component repair
- Industrial maintenance and repair
- Welding at multiple production locations
- Repair operations at customer facilities
- Welding of cylindrical components with the optional rotary axis
- Welding in difficult-to-access component areas
The manufacturer particularly recommends the ALM system for service providers handling customer repair requirements and large manufacturing facilities with multiple points of operation.
Features
200 W Nd:YAG Laser Source
Equipped with a 200 W Nd:YAG laser operating at a wavelength of 1064 nm, designed for pulsed laser welding applications.
High Peak Pulse Power
Provides 9 kW peak pulse power and 90 J pulse energy for welding applications requiring controlled pulse delivery.
Mobile Laser Welding System
The mobile configuration allows the machine to be moved within manufacturing facilities or to customer locations for on-site welding and repair operations.
Electrohydraulic Laser Arm
The laser arm can be positioned and secured using electrohydraulic brakes, allowing operators to access different working positions.
Multiple Operating Modes
Supports manual welding through joystick control, semi-automatic operation and an optional external operating unit with pulse function.
Programmable Coordinate Control
The user coordinate control can be programmed within a 50 × 50 mm range for controlled welding operations.
Adjustable Laser Head
The laser head can be rotated left and right. Optional turn-and-tilt objectives and different focusing lenses help access difficult-to-reach areas of the workpiece.
Precision Joystick Control
The joystick allows operators to position and guide the processing head during welding operations.
Air-Cooled Laser System
The air-cooled configuration eliminates the need for an additional cooling system.
Laser Safety System
The ALM is TÜV-certified to meet Performance Level d safety requirements, as stated by the manufacturer.
Laser Specifications
| Specification | ALM 200 |
|---|---|
| Laser Type | Nd:YAG |
| Wavelength | 1064 nm |
| Average Power | 200 W |
| Peak Pulse Power | 9 kW |
| Pulse Energy | 90 J |
| Pulse Duration | 0.5–20 ms |
| Pulse Frequency | Single Pulse–100 Hz |
| Operating Mode | Pulsed |
| Welding Spot Diameter | 0.2–2.0 mm |
| Focusing Objective | 150 mm |
| Pulse Shaping | Adjustable power curve within a laser pulse |
Display and Operating System
| Specification | ALM 200 |
|---|---|
| Display | Display with membrane keyboard |
| Laser Parameter Adjustment | Multifunctional footswitch |
| Motor Control Configuration | Touchscreen |
| External Operating Unit | Optional |
| Operating Modes | Manual and semi-automatic |
Microscope Specifications
| Specification | ALM 200 |
|---|---|
| Microscope Attachment | Leica |
| Eyepiece Magnification | 10× |
| Optional Magnification | 16× |
| Eyepiece Compatibility | Suitable for users wearing glasses |
Work Area Specifications
| Specification | ALM 200 |
|---|---|
| Movement Speed (X, Y, Z) | 0–25 mm/s |
| Movement Range (X, Y, Z) | 120 × 110 × 800 mm |
| Lowest Working Point | 530 mm |
| Highest Working Point | 1590 mm |
| Arm Deflection | 1300 mm |
| User Coordinate Control | 50 × 50 mm |
Machine Dimensions
| Specification | ALM 200 |
|---|---|
| Width | 730 mm |
| Depth | 1410 mm |
| Height | 1585 mm |
| Machine Weight | 320 kg |
Electrical Specifications
| Specification | ALM 200 |
|---|---|
| Electrical Connection | 3 × 400 V |
| Frequency | 50–60 Hz |
| Current | 3 × 16 A |
| Cooling System | Air-cooled |
| Additional Cooling System | Not required |
Maintenance & care
Follow the manufacturer's recommended maintenance schedule for the laser source, optical components, microscope, laser head and movement mechanisms. Keep optical surfaces clean using approved cleaning procedures, regularly inspect the laser arm and electrohydraulic brakes, and ensure electrical connections and safety systems are maintained according to the manufacturer's instructions.
May we help?
- What type of laser does the ALPHA LASER ALM 200 use?
- The ALM 200 uses a pulsed Nd:YAG laser source with a wavelength of 1064 nm and an average laser power of 200 W.
- What is the peak pulse power and pulse energy of the ALM 200?
- The ALM 200 provides 9 kW peak pulse power and 90 J pulse energy, with a pulse duration of 0.5–20 ms and a pulse frequency from single pulse to 100 Hz.
- Why use a mobile laser welding system like the ALM 200?
- The mobile design lets the laser system be brought directly to the workpiece, so large moulds and components can be welded or repaired on-site without being dismantled.
- Does the ALM 200 need a separate cooling system?
- No. The ALM 200 is air-cooled, so no additional cooling system is required. It runs on a 3 × 400 V, 50–60 Hz, 3 × 16 A electrical connection.