ALV
An extremely compact closed laser welding system with integrated motion, extraction and safety, convertible to an open system for larger components.
- 120–300 W Power options
- Up to 50 kg Workpiece weight
- Class 1 Closed system
- X/Y/Z Motorized axes
Product description
The ALV combines laser, motion, extraction and laser safety in a compact enclosed workstation designed for precision welding in small production spaces. Motorized X, Y and Z axes can be controlled by joystick in manual, semi-automatic or WINLaser NC automatic modes. Its wide-opening doors make loading easy, while the system can be quickly converted to an open configuration for longer or larger components.
Features
Compact All-in-One Design
Laser, motion system, extraction and safety are integrated into a single compact workstation.
Closed Class 1 System
The enclosed design supports use in standard production environments without additional room shielding.
Convertible Open System
The housing can be converted to an open configuration when welding longer or larger components.
Flexible Motion Control
Motorized X, Y and Z axes support manual, semi-automatic and automatic operation.
Precision Joystick Operation
A precision joystick provides direct control of workpiece movement across all three axes.
Ergonomic Workstation
Generous legroom and comfortable arm positioning support extended precision welding work.
Up to 50 kg Workpieces
The motorized workpiece table supports components weighing up to 50 kg with a central load.
Multiple Laser Options
The ALV range includes Nd and fiber laser configurations for different welding requirements.
ALV models
| Specification | ALV 120 | ALV 180 | ALV 150 F | ALV 300 F | ALV 200 FS |
|---|---|---|---|---|---|
| Weight | Approx. 260 kg | Approx. 260 kg | Approx. 260 kg | Approx. 260 kg | Approx. 260 kg |
| Extraction | Integrated | Integrated | Integrated | Integrated | Integrated |
| Average Power | 120 W | 180 W | 150 W | 300 W | 10–200 W |
| Operating Mode | Pulsed | Pulsed | Pulsed / CW | Pulsed / CW | Pulsed / CW |
| Pulse Duration | 0.5–20 ms | 0.5–20 ms | 0.2–50 ms or CW | 0.2–50 ms or CW | 0.1–50 ms or CW |
| Pulse Frequency | Single pulse–50 Hz | Single pulse–100 Hz | Single pulse–100 Hz | Single pulse–100 Hz | Single pulse–100 Hz |
| Maximum Pulse Energy | 75 J | 90 J | 15 J | 30 J | — |
| Peak Pulse Power | 9 kW | 9 kW | 1.5 kW | 3 kW | 10–200 W |
| Focusing Objective | 150 mm, others available | 150 mm, others available | 150 mm, others available | 150 mm, others available | 90 mm recommended |
| Movement Speed | 0–25 mm/s | 0–25 mm/s | 0–25 mm/s | 0–25 mm/s | 0–25 mm/s |
| Maximum Workpiece Weight | 50 kg | 50 kg | 50 kg | 50 kg | 50 kg |
| Welding Spot Diameter | Ø 0.2–2.0 mm | Ø 0.2–2.0 mm | Ø 0.2–3.0 mm | Ø 0.2–3.0 mm | Ø 0.1–1.0 mm |
| Laser Type / Wavelength | Nd, 1064 nm | Nd, 1064 nm | Fiber, 1070 nm | Fiber, 1070 nm | Single-mode fiber, 1070 nm |
| Movement Range (X × Y × Z) | 110 × 90 × 280 mm | 110 × 90 × 280 mm | 110 × 90 × 280 mm | 110 × 90 × 280 mm | 110 × 90 × 280 mm |
| Working Chamber (W × D × H) | 580 × 420 × 530 mm | 580 × 420 × 530 mm | 580 × 420 × 530 mm | 580 × 420 × 530 mm | 580 × 420 × 530 mm |
| External Dimensions (W × D × H) | 650 × 1160 × 1590 mm | 650 × 1160 × 1590 mm | 650 × 1160 × 1590 mm | 650 × 1160 × 1590 mm | 650 × 1160 × 1590 mm |
Maintenance & care
Keep the working chamber, focusing optics and loading areas clean and free from welding residue. Check the extraction system, laser safety features, protective gas connections and motion system regularly. Follow the manufacturer's recommended maintenance and servicing procedures.
May we help?
- What makes the ALV suitable for small workshops?
- The ALV integrates the laser, motion system, extraction and laser safety into one compact workstation, with external dimensions of 650 × 1160 × 1590 mm.
- Can the ALV weld larger or longer components?
- Yes. The system can be converted from its enclosed configuration to an open system, allowing longer or larger components to be processed.
- What types of laser configurations are available?
- The ALV range includes pulsed Nd models, fiber laser models with pulsed and CW operation, and the single-mode ALV 200 FS for fine welding applications.