ALV 180 (WINLaserNC)
Advanced Enclosed Nd:YAG Laser Welding System with Intelligent CNC Control
Summary: The ALV 180 (WINLaserNC) is an enclosed Nd:YAG laser welding system from ALPHA LASER for precision welding of small and intricate components. It pairs a 180 W laser with 9 kW peak pulse power, 90 J pulse energy and pulse frequencies up to 100 Hz with motorised X, Y and Z axes, WINLaserNC programmable control, a Leica microscope and integrated fume extraction.
- 180 W Average laser power
- 9 kW Peak pulse power
- 90 J Pulse energy
- 110 × 90 × 280 mm Movement range
Product description
The ALV 180 (WINLaserNC) is an enclosed precision laser welding workstation developed for high-quality, repeatable welding of metal components. Equipped with a 180 W Nd:YAG laser source, it delivers up to 9 kW peak pulse power and 90 J pulse energy, making it suitable for precision welding applications that require controlled heat input, accuracy and consistent results.
The WINLaserNC control system enhances the machine's capabilities with programmable welding sequences, advanced pulse shaping and automated workpiece movement. Combined with an integrated extraction system, motorised positioning and microscope-assisted operation, the ALV 180 (WINLaserNC) provides a comprehensive solution for demanding industrial and precision welding tasks.
The ALV 180 (WINLaserNC) combines the performance of a high-energy Nd:YAG laser with an intelligent CNC-controlled workstation. Its 180 W average laser power, 90 J pulse energy and pulse frequency of up to 100 Hz support precise and consistent welding across a range of metal components.
The WINLaserNC software enables users to create and execute programmable welding sequences, while offering nine pulse-shaping options to adjust the power curve within each laser pulse. The motorised X, Y and Z axes can be operated manually, semi-automatically or automatically, helping improve positioning accuracy and repeatability.
Its enclosed working chamber, Leica microscope attachment and integrated extraction system provide a controlled and ergonomic environment for precision welding applications.
Optional Accessories
- Micro welding device
- Rotary axis modules with chuck
- Pneumatic rotary axis
- Tiltable rotary axis for horizontal and vertical positioning
- Camera system for process observation
- Additional monitor for microscope camera display
- Ergo wedge
- Multifunctional footswitch
- Wing doors
- Turn-and-tilt objective
- Objective extension for 120 mm focal length
- Laminar nozzle
Features
180 W Nd:YAG Laser Performance
Equipped with a 1064 nm Nd:YAG laser source, the system delivers 180 W average power, 9 kW peak pulse power and 90 J pulse energy for precise, controlled welding.
WINLaserNC Intelligent Control System
The integrated WINLaserNC configuration supports programmable welding operations and automated movement sequences. It also provides an interface for external control through a PC.
Advanced Pulse Shaping
Offers nine adjustable pulse-shaping options, allowing operators to control the power progression within a laser pulse for improved welding results across different materials and component geometries.
Motorised 3-Axis Workpiece Movement
The X, Y and Z axes provide motorised positioning through joystick control, with manual, semi-automatic and automatic operating modes.
Microscope-Assisted Precision Welding
Features a Leica microscope attachment with 10× magnification and an optional 16× configuration, supporting accurate visual inspection and precise weld placement.
Enclosed Working Chamber
The enclosed workspace provides a dedicated environment for controlled welding operations, with a mounting plate designed to accommodate components weighing up to 50 kg under central loading conditions.
Integrated Fume Extraction
The integrated extraction system helps remove welding fumes from the working chamber, supporting a cleaner and more controlled working environment.
Laser Specifications
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Laser Type | Nd:YAG |
| Wavelength | 1064 nm |
| Average Power | 180 W |
| Peak Pulse Power | 9 kW |
| Pulse Energy | 90 J |
| Pulse Duration | 0.5–20 ms |
| Pulse Frequency | Single pulse – 100 Hz |
| Operating Mode | Pulsed |
| Welding Spot Diameter | 0.2–2.0 mm |
| Optional Micro Welding Spot | 0.05–0.5 mm |
| Focusing Objective | 150 mm |
| Pulse Shaping | 9 pulse types |
Control & Operation
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Control System | WINLaserNC |
| Display & Operation | Touchscreen |
| External PC Interface | Available |
Observation System
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Microscope | Leica microscope attachment |
| Standard Magnification | 10× |
| Optional Magnification | 16× |
Working Chamber
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Chamber Dimensions (W × D × H) | 580 × 420 × 530 mm |
| Mounting Plate (W × D) | 455 × 315 mm |
| Table Feed-Through | Ø 46 × 40 mm |
| Maximum Workpiece Weight | 50 kg, central load |
Workpiece Movement
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Movement Type | Motorised, joystick-controlled |
| Movement Modes | Manual / Semi-Automatic / Automatic |
| Movement Range (X × Y × Z) | 110 × 90 × 280 mm |
| Movement Speed | 0–25 mm/s |
Extraction System
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Extraction | Integrated |
Machine Dimensions
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| External Dimensions (W × D × H) | 650 × 1160 × 1590 mm |
| Approximate Weight | 260 kg |
Electrical Specifications
| Parameter | ALV 180 (WINLaserNC) |
|---|---|
| Electrical Connection | 3 × 400 V |
| Frequency | 50–60 Hz |
| Current | 3 × 16 A |
Maintenance & care
- Regularly clean the protective glass and optical components using approved cleaning materials.
- Inspect the focusing objective and microscope optics for dust or contamination.
- Keep the working chamber and mounting plate clean and free from welding residue.
- Check the extraction system regularly to maintain effective fume removal.
- Inspect the laser system, electrical connections and safety interlocks periodically.
- Follow the manufacturer's recommended maintenance schedule and service procedures.
May we help?
- What type of laser does the ALV 180 (WINLaserNC) use?
- The ALV 180 (WINLaserNC) uses a 180 W Nd:YAG laser with a wavelength of 1064 nm, operating in pulsed mode. It delivers 9 kW peak pulse power and 90 J pulse energy, with pulse durations of 0.5–20 ms, pulse frequencies from single pulse to 100 Hz and a 0.2–2.0 mm welding spot.
- What does WINLaserNC add to the ALV 180?
- The ALV 180 (WINLaserNC) has the same 180 W Nd:YAG laser as the standard ALV 180, with 9 kW peak pulse power and 90 J pulse energy. WINLaserNC adds programmable welding sequences, automatic movement of the X, Y and Z axes, nine pulse-shaping options and an interface for external control through a PC.
- What size of components can the ALV 180 (WINLaserNC) handle?
- The enclosed working chamber measures 580 × 420 × 530 mm, with a 455 × 315 mm mounting plate for workpieces up to 50 kg (central load). Motorised X, Y and Z axes travel 110 × 90 × 280 mm at 0–25 mm/s, and optional wing doors make it easier to load long components such as tubes and sensors.
- How is the ALV 180 (WINLaserNC) programmed and operated?
- The ALV 180 (WINLaserNC) is operated through a touchscreen with WINLaserNC software, which supports programmable welding sequences and manual, semi-automatic or automatic movement of the X, Y and Z axes, controlled by joystick or by program.
- What are the power and space requirements of the ALV 180 (WINLaserNC)?
- The ALV 180 (WINLaserNC) requires a 3 × 400 V / 50–60 Hz / 3 × 16 A supply. It measures 650 × 1160 × 1590 mm and weighs approx. 260 kg, with fume extraction integrated.