ALV 200 FS (WINLaserNC)
Advanced Fiber Laser Welding with Programmable CNC Control and High-Precision Positioning
Summary: The ALV 200 FS (WINLaserNC) is an enclosed laser welding system from ALPHA LASER for precision welding and micro-welding of intricate metal components. It pairs a 10–200 W single-mode fiber laser with pulsed and CW modes and a 0.03–0.26 mm welding spot with WINLaserNC programmable control, motorised X, Y and Z axes, a Leica binocular with up to 40× magnification and integrated fume extraction.
- 10–200 W Average laser power
- 1 mJ – 4 J Pulse energy
- 0.03–0.26 mm Welding spot diameter
- Pulsed / CW Operating modes
Product description
The ALPHA LASER ALV 200 FS (WINLaserNC) is an advanced enclosed laser welding system designed for precision welding, micro-welding and automated processing of intricate metal components. Developed for applications requiring controlled heat input, accurate positioning and repeatable welding results, the system combines advanced fiber laser technology with programmable multi-axis movement.
Featuring the WINLaserNC control platform, an enclosed laser-safe working chamber and motorised XYZ positioning, the ALV 200 FS is designed to support precise manual, semi-automatic and automated welding operations. Its ergonomic touchscreen interface, microscope-based viewing and flexible workpiece positioning make it suitable for demanding industrial applications.
The ALV 200 FS (WINLaserNC) is designed to provide flexibility and precision for welding small components, complex geometries and specialised industrial workpieces. Its laser welding technology enables controlled energy delivery, helping operators achieve consistent weld quality while minimising unwanted heat input.
The WINLaserNC software supports programmable welding sequences and interpolated movement across the X, Y and Z axes. This allows the machine to perform repeatable welding operations and handle multiple components with greater process consistency.
The enclosed working chamber features motorised workpiece positioning, joystick control and an ergonomic Leica microscope viewing system. Integrated fume extraction helps maintain a cleaner working environment, while optional rotary-axis configurations expand its capabilities for cylindrical and specialised components.
Optional Accessories
- Rotary-axis modules with chuck
- Pneumatic rotary-axis configuration
- Tiltable rotary axis for horizontal-to-vertical positioning
- Microscope camera system
- Additional monitor for microscope camera viewing
- Ergo wedge for improved operator positioning
- Multifunctional footswitch
- Wing-door configuration for longer workpieces
- Specialised focusing objectives
- Laminar nozzle for specialised welding applications
Features
Advanced Fiber Laser Technology
The ALV 200 FS is designed around a specialised fiber laser configuration for precision welding applications. Its laser performance can be configured to suit demanding component geometries and welding requirements.
WINLaserNC Programmable Control
The WINLaserNC software enables programmable welding sequences and automated movement, supporting repeatability and process consistency across multiple components.
Precision XYZ-Axis Movement
The motorised three-axis positioning system supports accurate workpiece movement through joystick control, with manual, semi-automatic and automatic operating modes.
Enclosed Laser-Safe Working Chamber
The enclosed working area provides a controlled welding environment. Wide-opening doors facilitate convenient loading, while optional wing doors support longer components and sensor applications.
Ergonomic Microscope Viewing
The Leica microscope attachment provides detailed visibility of the welding area. Optional 16× magnification and camera-based viewing configurations offer additional inspection flexibility.
Integrated Fume Extraction
The integrated extraction system helps remove welding fumes and particles from the working chamber.
Flexible Rotary-Axis Integration
Optional rotary-axis modules support rotational welding operations for cylindrical components and specialised workpieces.
Touchscreen Operation
The touchscreen interface provides convenient access to laser parameters, movement controls and programmable welding functions.
Specifications
| Parameter | ALV 200 FS (WINLaserNC) |
|---|---|
| Machine Type | Enclosed Laser Welding System |
| Laser Source | Fiber laser, single mode |
| Laser Wavelength | 1070 nm |
| Average Laser Power | 10–200 W |
| CW Output Power | 10–200 W |
| Peak Pulse Power | 10–200 W |
| Pulse Energy | 1 mJ – 4 J |
| Pulse Duration | 0.1–50 ms / CW |
| Pulse Frequency | Single pulse – 100 Hz |
| Operating Modes | Pulsed / CW |
| Welding Spot Diameter | 0.03–0.26 mm (1/e² reference values for 90 mm focusing lens) |
| Focusing Objective | 90 mm standard; other focal lengths available upon consultation |
| Pulse Shaping | Fixed |
| Display & Control | WINLaserNC touchscreen; laser parameters can also be set via optional multifunctional footswitch |
| Observation System | Leica binocular, 10×; optional 16×, 25× and 40× |
| Workpiece Movement | Motorised XYZ |
| Movement Control | Joystick / programmable control |
| Movement Modes | Manual / Semi-Automatic / Automatic |
| Working Chamber (W × D × H) | 580 × 420 × 530 mm |
| Mounting Plate (W × D) | 455 × 315 mm |
| Table Feed-Through | Ø 46 × 40 mm |
| Maximum Workpiece Weight | 50 kg, central load |
| Movement Range (X × Y × Z) | 110 × 90 × 280 mm |
| Movement Speed | 0–25 mm/s |
| Fume Extraction | Integrated |
| Rotary Axis | Optional |
| External Dimensions (W × D × H) | 650 × 1160 × 1590 mm |
| Weight | Approx. 260 kg |
| Electrical Connection | 200–240 V / 50–60 Hz / 16 A |
Maintenance & care
- Clean microscope optics and protective glass regularly.
- Keep the working chamber free from dust, metal particles and welding residue.
- Inspect the laser focusing optics and protective components periodically.
- Check the integrated fume extraction system and replace filters as recommended.
- Ensure smooth operation of all motorised XYZ positioning axes.
- Inspect joystick controls and touchscreen functionality.
- Check optional rotary-axis mechanisms and pneumatic connections.
- Verify electrical and cooling connections according to manufacturer guidelines.
- Arrange periodic preventive maintenance through qualified technicians.
May we help?
- What type of laser does the ALV 200 FS (WINLaserNC) use?
- The ALV 200 FS uses a single-mode fiber laser with a wavelength of 1070 nm and 10–200 W average and CW power. It works in pulsed and CW modes, with pulse energies from 1 mJ to 4 J, pulse durations of 0.1–50 ms or CW and pulse frequencies from single pulse to 100 Hz.
- How is the ALV 200 FS different from the other ALV fiber models?
- The ALV 200 FS uses a single-mode fiber laser for a much finer welding spot of 0.03–0.26 mm with its standard 90 mm focusing lens, compared with 0.2–3.0 mm on the ALV 150 F, 300 F and 450 F. Its Leica binocular can be configured with up to 40× magnification, which suits micro-welding of very small components.
- What size of components can the ALV 200 FS (WINLaserNC) handle?
- The enclosed working chamber measures 580 × 420 × 530 mm, with a 455 × 315 mm mounting plate for workpieces up to 50 kg (central load). Motorised X, Y and Z axes travel 110 × 90 × 280 mm at 0–25 mm/s, and optional wing doors make it easier to load long components such as tubes and sensors.
- How is the ALV 200 FS (WINLaserNC) programmed and operated?
- The ALV 200 FS (WINLaserNC) is operated through a touchscreen with WINLaserNC software, which supports programmable welding sequences and manual, semi-automatic or automatic movement of the X, Y and Z axes, controlled by joystick or by program.
- What are the power and space requirements of the ALV 200 FS (WINLaserNC)?
- The ALV 200 FS (WINLaserNC) requires a 200–240 V / 50–60 Hz / 16 A supply. It measures 650 × 1160 × 1590 mm and weighs approx. 260 kg, with fume extraction integrated.